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Cold-formed steel (CFS) manufacturing presents opportunities to improve construction quality and streamline workflows—but only when the factory is properly configured.
In the article “A Beginner’s Guide to Steel Frame Manufacturing: Factory Basics,” SFIA member FRAMECAD outlines key strategies for establishing a successful CFS fabrication operation. By taking a systematic approach, investing in workforce development, and optimizing factory layout and processes, newcomers can avoid common pitfalls and lay the groundwork for long-term success.
For steel frame manufacturing, at least 72 feet by 39 feet, or 2,808-square-feet of floor space, is recommended to accommodate safe movement, coil loading and equipment servicing.
Factory Layout
Space planning is often overlooked, but essential.
“Getting the layout right before production starts is absolutely critical. Space planning is more than just an afterthought,” the FRAMECAD article says.
For example, a single FRAMECAD F325iT system requires at least 72 feet by 39 feet, or 2,808-square-feet of floor space to accommodate safe movement, coil loading and equipment servicing.
Once steel coils are processed, the completed frames take up far more space. Depending on the project volume, 2,000 to 4,000 square feet may be needed for staging and short-term storage.
Early investments in smart equipment is essential. FRAMECAD recommends starting with a gantry crane, efficient framing tables, and a 2.5-tonne forklift to streamline material handling and avoid workflow bottlenecks.
Workflow and Production
CFS manufacturing is more than machinery, it’s a process. Pre-production steps include material procurement, safe storage and design engineering.
“Everything needs to be designed and engineered,” says the FRAMECAD article. “This includes CAD files, framing plans and structural calculations.”
The roll-forming stage transforms flat coils into precision-cut framing components, but quality control remains key. Operators must check label accuracy, verify dimensions and maintain standards even in automated systems.
FRAMECAD highlights the importance of flexible workflows, whether frames are assembled in-house or in kits for site delivery. Final checks and proper staging are essential before anything leaves the factory.
Skilled operators, production managers and ongoing training ensure that every part of the system runs smoothly.
People and Systems
“Machines are important, but people make it all work,” the FRAMECAD article says.
Skilled operators, production managers and ongoing training ensure that every part of the system—from design input to final product—runs smoothly.
Software integration supports real-time production tracking and workflow visibility, helping spot issues early and stay on schedule.
Avoiding Common Pitfalls
FRAMECAD outlines several missteps that can undermine a new operation:
- Poor layout and rushed setup
- Overreliance on manual labor
- Inadequate traceability and labeling
“Every one of these can kill momentum and eat into profit,” the FRAMECAD article says. “Avoid them with smart planning and system thinking.”
Read the full FRAMECAD article.
About FRAMECAD
FRAMECAD is an advanced, end-to-end design and build system enabling the rapid construction of quality buildings for businesses, governments and communities worldwide.
FRAMECAD offers all the design expertise, intelligent software, steel framing manufacturing solutions, building products and support needed to produce rapid, durable, cost-effective quality buildings.
For more information, visit framecad.com
Additional Resources
- Light Yet Mighty: Steel’s Strength-to-Weight Surpasses Wood and Concrete
- Building Stronger, Safer Structures: How Cold-Formed Steel Excels in Hurricane Zones
- How to Handle and Manage Steel Coils in Offsite CFS Production Facilities